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Through-Hole Pad Design: Enhancing PCB Durability and Reliability

In printed circuit board (PCB) design, the choice of pad type plays a critical role in determining the durability, reliability, and performance of the final product. Through-hole pads, which are designed for components with leads that pass through the PCB, offer superior mechanical and electrical connections compared to surface mount pads. This article explores the design steps for...

Through-Hole Pad Design for PCB Durability

In printed circuit board (PCB) design, copper pads are points for attaching components with soldering. These pads come in two primary types: through-hole and surface-mount (SMD). Through-hole pads are designed for components with leads that are inserted through the pad’s holes and soldered on the opposite side of the board. This method ensures a mechanical and electrical bond between...

KKPCB Case Study: High-Performance Communication Backplane PCB Solution

1. Customer Background The customer is a globally leading manufacturer of communication equipment, specializing in the development and production of large-scale routers, switches, servers, and high-speed networking devices. As modern network communications demand increasingly high signal integrity, reliability, and thermal stability, the customer required an 36-layer PCB with low-loss material (S1000-2M) and advanced immersion gold plating to ensure stable signal transmission...

Distributed Rooftop Solar System in a U.S. Manufacturing Plant – High-Efficiency MPPT Solar Controller PCBA Case Study

Project Background A manufacturing plant in California sought to reduce electricity costs through a distributed rooftop solar system while enhancing its green and sustainable corporate image. With ample rooftop space available, the company required a highly efficient MPPT solar controller capable of maximizing solar energy utilization and ensuring stable operation. ⚡The Role of PCBA Technology...

KKPCB Industrial Automation Sewage Treatment System PCBA Solution

KKPCB provides precision PCBA manufacturing and assembly solutions for extreme environments in sewage treatment plants across Europe, America, and the Middle East. Our PCBA solutions ensure high reliability, dust and corrosion resistance, long-term stability, and intelligent control for PLC-based automation systems. Optimized for high temperature, high humidity, and corrosive conditions, our boards support multi-layer HDI designs and advanced Ethernet communication.

1. Background Overview Under the accelerating global trend of industrial automation, a client from Europe aimed to develop a servo drive product with high dynamic response, high-precision control, and high integration for their next-generation industrial automation equipment. After evaluating multiple suppliers, the client ultimately chose to collaborate with KKPCB, seeking a one-stop customized service from...

Industrial Humidity & Temperature Sensor PCBA Solution Case Study

1. Background Overview A European client in the industrial automation sector required a compact, highly accurate humidity and temperature sensor solution with stable performance under harsh environmental conditions. To meet this demand, KKPCB was entrusted with providing a reliable, cost-efficient, and fast-delivery PCBA manufacturing solution for this sensor project. 2. Application Scenario The humidity and...

PCBA Solution for Industrial Gas Sensor in Air Quality Monitoring

1. Background Overview With the growing demand for smart cities and industrial automation, air quality monitoring systems have become critical in factories, laboratories, smart buildings, and underground facilities. A European client developing a gas sensor module for air quality detection required a high-precision, low-power, and stable PCBA solution with strong anti-interference capability. KKPCB was selected to deliver a customized...

In the Texas Instruments technical article, “How low-power 60GHz mmWave radar sensors enable high-precision sensing in more applications,” we discussed how 60GHz millimeter-wave (mmWave) radar sensors enable high-precision sensing in industrial and consumer electronics applications. In this article, we will explore how low-power 77GHz radar sensors can help achieve reliable and accurate sensing in other challenging applications....

Overview of Copper Foil for PCB Laminates

Copper foil used in the PCB industry is more complex than you might think. Copper is both an excellent conductor of electricity and an excellent conductor of heat, making it an ideal conductor for most PCB applications. Copper foil has many other properties that are important for engineers to understand. The copper foil used in the PCB...