RO3000 Series Laminates | High-Performance RF & Microwave PCB Materials - KKPCB
 

RO3000 Series Laminates – High-Performance Ceramic-Filled PTFE PCB Materials

September 16, 2025by kkpcba-Cindy0

The RO3000® series laminates are advanced ceramic-filled PTFE-based materials engineered for high-frequency RF and microwave applications. These laminates provide exceptional electrical performance, thermal stability, and mechanical reliability, making them ideal for aerospace, defense, wireless communication, and high-speed digital circuits.

1. Product Overview

Product Dielectric Constant (Dk) Dissipation Factor (Df at 10 GHz) Typical Applications
RO3003® 3.00 ± 0.04 0.0010 General RF/microwave circuits, antennas
RO3006® 6.15 ± 0.15 0.0020 Power amplifiers, RF filters
RO3010® 10.2 ± 0.30 0.0022 Compact RF components, couplers, resonators
RO3035® 3.50 ± 0.05 0.0015 High-performance antennas, sensitive RF designs

These materials offer consistent dielectric performance across a wide frequency range, enabling precise impedance control and low signal loss in demanding RF and microwave designs.

2. Key Material Properties

Property RO3003® RO3006® RO3010® RO3035®
Dielectric Constant (Dk) 3.00 6.15 10.2 3.50
Dissipation Factor (Df) 0.0010 0.0020 0.0022 0.0015
Thermal Conductivity (W/m·K) 0.50 0.80 1.20 0.60
Coefficient of Thermal Expansion (X,Y, ppm/°C) ~17 ~15 ~13 ~20
Coefficient of Thermal Expansion (Z, ppm/°C) ~24 ~20 ~18 ~28
Water Absorption (%) <0.1 <0.1 <0.1 <0.1
Copper Peel Strength (lbs/in) ≥8 ≥9 ≥10 ≥8

Highlights:

  • Low Dielectric Loss: Ensures minimal signal attenuation, critical for high-frequency applications.

  • Stable Dielectric Constant (Dk): Maintains consistent electrical performance across frequencies and temperature variations.

  • Thermal Stability: Handles repeated thermal cycling without warping or dimensional changes.

  • Mechanical Strength: Excellent copper adhesion and dimensional integrity for robust PCB fabrication.

  • Ease of Fabrication: Fully compatible with standard PCB processes, including drilling, etching, lamination, and controlled soldering.

3. Available Thickness & Copper Cladding Options

  • Laminate Thickness: 0.010″ – 0.060″ (10–60 mils)

  • Copper Cladding: ½ oz, 1 oz, 2 oz standard copper, suitable for high-power RF designs

4. Applications

RO3000® series laminates are widely used in:

  • RF/microwave circuits and antennas

  • Wireless communication systems

  • Aerospace and defense electronics

  • Power amplifiers and RF filters

  • Couplers, resonators, and other high-performance RF components

5. Processing Guidelines

  • Drilling: Use carbide or diamond-coated drill bits for clean hole formation.

  • Etching: Compatible with conventional PCB etching processes; maintain precise line width control.

  • Lamination: Follow recommended temperature and pressure profiles for optimal bonding.

  • Soldering: Use vapor phase or controlled reflow soldering to prevent material degradation.

  • Surface Preparation: Ensure clean, dry surfaces to enhance copper adhesion and long-term reliability.

6. Safety and Handling

  • Wear gloves to prevent contamination and skin contact.

  • Store laminates in a cool, dry environment (20–25°C, 30–50% relative humidity).

  • Ensure proper ventilation during machining, drilling, or high-temperature processing.

  • Avoid prolonged exposure to extreme heat to prevent PTFE decomposition.

7. Compliance & Certifications

  • RoHS Compliant – Free from restricted hazardous substances.

  • REACH Compliant – Meets European chemical regulations.

  • UL Listed – UL 94 V-0 flammability rating for selected configurations.

  • Meets requirements for high-reliability applications in aerospace, defense, and industrial electronics.

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