Taconic RF-60TC | Thermally Conductive RF Laminate for High-Power PCB & Microwave Applications
 

Taconic RF-60TC: High-Thermal-Conductivity Laminate for RF & Microwave Applications

September 15, 2025by kkpcba-Cindy0

Taconic RF-60TC is an advanced thermally conductive PTFE-based laminate engineered to meet the stringent requirements of RF, microwave, and high-power electronic systems. Designed with a ceramic-filled PTFE composite, this material offers exceptional thermal conductivity (1.44 W/m·K) while maintaining excellent electrical stability and low loss, making it a superior choice for high-frequency designs that demand both performance and reliability.

Key Features and Advantages

1. High Thermal Conductivity

With a thermal conductivity of 1.44 W/m·K, RF-60TC ensures efficient heat dissipation, preventing hotspots and extending component lifespan — critical for high-power RF amplifiers, radar modules, and 5G base stations.

2. Stable Electrical Performance

The laminate provides a consistent dielectric constant (Dk = 6.15 ± 0.15) and an ultra-low dissipation factor (Df ≤ 0.002 @ 10 GHz), ensuring minimal signal loss and excellent phase stability even at millimeter-wave frequencies.

3. Low Moisture Absorption

With moisture absorption < 0.01%, RF-60TC maintains electrical integrity and dimensional stability in humid or environmentally demanding conditions, making it reliable for outdoor telecom or aerospace systems.

4. Superior Mechanical Strength

The ceramic-filled PTFE matrix delivers strong copper adhesion (≥ 9 lbs/in) and low Z-axis CTE (~25 ppm/°C), ensuring reliability during multilayer lamination and thermal cycling.

5. Wide Operating Temperature Range

RF-60TC performs consistently between –40 °C and +150 °C, meeting the needs of aerospace, automotive radar, and defense-grade electronics.

Typical Applications

Telecommunications

  • 5G base stations and power amplifiers

  • mmWave antenna modules

  • RF filters and phase shifters

Aerospace & Defense

  • Phased array radar systems

  • Satellite communication modules

  • Military-grade microwave circuits

Automotive

  • Advanced driver-assistance systems (ADAS)

  • 77 GHz automotive radar and RF sensors

  • High-reliability vehicle communication systems

Material Properties

Property Typical Value Test Frequency / Condition
Dielectric Constant (Dk) 6.15 ± 0.15 10 GHz
Dissipation Factor (Df) ≤ 0.002 10 GHz
Thermal Conductivity 1.44 W/m·K
Moisture Absorption < 0.01%
CTE (Z-Axis) ~25 ppm/°C
Peel Strength (1 oz Cu) ≥ 9 lbs/in IPC-TM-650 2.4.8
Flammability Rating UL 94 V-0
Operating Temperature –40 °C ~ +150 °C

Fabrication Guidelines

Drilling

  • Use diamond-coated or carbide bits to prevent delamination.

  • Maintain clean hole walls for reliable plating adhesion.

Lamination

  • Apply uniform temperature and pressure for optimal bonding with other PCB layers.

  • Recommended controlled curing to ensure dimensional stability.

Plating

  • Fully compatible with standard electroless and electrolytic copper plating processes.

Routing

  • Use high-speed routers with effective cooling for clean, precise edges.

Storage

  • Store in 20–25 °C / 40–60% RH environment to maintain material integrity before fabrication.

Why Choose Taconic RF-60TC?

Taconic RF-60TC delivers the perfect combination of thermal performance, electrical stability, and process compatibility, enabling engineers to design compact, high-power, and thermally efficient RF modules.
Whether used in phased array antennas, 5G infrastructure, or automotive radar, it ensures long-term reliability under high power and high-frequency operation.

Compliance & Certifications

  • RoHS Compliant

  • REACH Compliant

  • UL 94 V-0 Flammability Rating

  • Low Outgassing (per NASA standards)

Summary

Taconic RF-60TC is a premium thermally conductive RF laminate that sets the benchmark for high-power, high-frequency circuit performance.
Its ceramic-filled PTFE base, combined with low loss, high stability, and superior thermal handling, makes it the ideal solution for next-generation 5G, radar, and satellite communication systems.

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