//High-Performance Aerospace PCB AssemblySatellite and Aerospace PCB Assembly
There is a rapidly growing demand for high-performance printed circuit boards (PCBs) in the aerospace, aviation, and satellite industries. These sectors are always at the cutting edge of technology, where safety, reliability, and innovation are mission-critical. At KKPCB, we have invested in advanced manufacturing technologies, modern facilities, and an expert engineering team to deliver precise, high-tolerance, and aerospace-grade PCB assemblies that meet the most demanding requirements.
As a trusted aerospace PCB assembly manufacturer, we understand the stringent engineering and quality standards that govern this industry. Aerospace electronics must withstand extreme operating conditions such as:
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Severe temperature fluctuations
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High levels of vibration and mechanical shock
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Humidity, moisture, and dust exposure
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Solar radiation and harsh environmental stressors
Since repairing or replacing aerospace PCBs in-flight or in orbit is often impossible, each assembly must be designed and manufactured with absolute reliability and uncompromised performance in mind.
At KKPCB, we achieve this through:
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Aerospace-grade manufacturing processes compliant with IPC, AS9100, and military standards
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Rigorous quality control and traceability at every production stage
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Custom engineering support to optimize designs for manufacturability and reliability
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Cutting-edge equipment to ensure precision, consistency, and scalability
From initial design and prototyping to small-batch runs, mass production, and turnkey delivery, KKPCB provides end-to-end Aerospace Electronics Manufacturing Services (EMS).
With more than 10 years of proven expertise, a state-of-the-art in-house facility, and a track record of supporting aerospace and defense OEMs worldwide, KKPCB has earned a reputation as one of the most reliable partners for aerospace PCB manufacturing and assembly.
Whether you require rigid, flexible, or rigid-flex PCBs for avionics, satellites, communication systems, or mission-critical aerospace equipment, KKPCB delivers tailored solutions that ensure safety, stability, and long-term performance in the harshest environments.
//AEROSPACE ELECTRONICSApplications of PCB for Aerospace Electronics
WWPCB предлагает широкий спектр услуг по сборке печатных плат (PCBA), проводных жгутов, кабелей и сборок корпусов для коммерческих и промышленных рынков, с особым акцентом на аэрокосмическую отрасль. Наша опытная команда работает с клиентами, чтобы полностью реализовать их аэрокосмические проекты, независимо от сложности.
PCB Assembly
PCB assembly plays a critical role in the aerospace industry, serving as the backbone for integrating and interconnecting complex electronic components that ensure the reliable and efficient operation of mission-critical systems in aircraft, spacecraft, and defense applications. At KKPCB, we specialize in manufacturing and assembling aerospace-grade PCBs engineered to withstand high vibration, extreme temperatures, radiation, and other harsh conditions. Every board we produce complies with stringent aerospace and military standards, delivering unmatched precision, durability, and long-term stability for flawless performance in the most demanding environments.
Cable & Wire Harness
KKPCB delivers aerospace-grade cable systems and wire harness assemblies that ensure seamless power, signal, and control transmission across critical aircraft systems. Covering applications from avionics and flight controls to cabin management, entertainment, and advanced lighting, our hand-crafted solutions meet the highest industry and military standards, guaranteeing durability, reliability, and flawless performance in extreme conditions.
Box build assembly
KKPCB provides aerospace-grade box build assembly services, integrating complex electronic and mechanical systems into streamlined, reliable, and fully tested solutions. Our assemblies play a critical role in ensuring performance, compatibility, and safety across avionics control boxes, power distribution units, data acquisition systems, flight control components, cockpit instrumentation, cabin and environmental management, in-flight entertainment, and aircraft lighting. Built to meet stringent aerospace and military standards, our box build solutions guarantee durability, precision, and flawless operation in the most demanding conditions.
Our Aerospace PCB Assembly Capabilities
Our range of aerospace printed circuit board assembly designing and manufacturing capabilities includes:
- Aerospace rigid flex circuit and assembly
- Aerospace flexible circuits
- Wide material selection
- Advanced and cutting-edge technology
- Quick turn aerospace printed circuit boards
- Latest and advanced process & manufacturing
- Small, medium and large-scale manufacturing and EMS capabilities
- Aerospace Product Development and Prototyping
- Industrial design
- Mechanical design
- Rapid Prototyping
- 3D Additive manufacturing
- Design for manufacturability
- NPI (New product introduction)
- Failure analysis
Aerospace Printed Circuit Board Assemblies Characteristics
- The aerospace & aviation industry requires more solid printed circuit board assemblies than normal device. We manufacture circuit boards for aerospace with extreme precautions and with extra durable materials. We have implemented advance PCB assembly technologies which benefits to make it safer, secure and efficient.
- We utilize high temperature laminates, copper, and aluminum materials in aerospace printed circuit board assembly; so that they can survive utmost temperature conditions!
- Printed circuit boards and electronics used in the aerospace industry can also be exposed to mechanical abuse like excessive shock and vibration. We have implemented few processes to make Aerospace PCB assemblies and circuit boards safer & secure against vibrations and shock.
- As a leading PCB manufacturer, we attempt to shield electronics from radiation using various materials. We made circuit boards more resilient by using thinner layers of material.
- We ensure the radio communications are transmitted correctly.
- The prevailing mounting technologies known in the aerospace printed circuit board assemblies are through hole and surface mount technology.
We are among proactive solution provider of Aerospace printed circuit board assemblies. We deliver full suite of value-added electronics manufacturing services from layout, design, integration, PCBA and full production run for the aerospace, military, aviation, commercial and other market.High-Performance Aerospace PCB Assembly. We are AS9100 Rev D Certified and ITAR Registered Aerospace Electronics Provider!
// Frequently Asked Questions (FAQ)Aerospace PCB Assembly
Frequent Questions
What is Aerospace PCB Assembly?
Aerospace PCB assembly is the process of connecting electronic components with printed circuit boards which are widely used in Aerospace or Aviation industries! We provide aerospace PCB assemblies with greater control and no errors.
How do you maintain the quality of aerospace PCB assemblies?
We have a well defined and documented quality management system to ensure the quality of aerospace PCB assemblies. Furthermore, our manufactured range of aerospace PCBs go through the triple inspection process! Feel free to contact us if you have any requirements!
What is the lead time for turnkey aerospace printed circuit boards?
We would take 24 hours to 4 days for small production run to prototypes and 5-10 days for medium to large printed circuit board production. Although, the time may depend on various factors including material availability, complexity, quantity of requirements! Feel free to contact us or email us sales@kkpcb.com & we will get back to you with quotation and estimated time.
Which things need to consider for aerospace printed circuit board assemblies?
Well, there are many things need to must taken care during printed circuit board assemblies. Some of them are reliability, Use of heavy copper, leaded materials, redundancy, encapsulated electronics, testing, standardized process & much more. Feel free to request a quote for any type of aerospace PCB assembly requirements!
What types of aerospace circuit boards are you providing?
The different types of aerospace circuit boards include rigid, flex, rigid-flex, high density interconnects, single sided, double sided, multilayer, metal core, complex and many more. Get a quick quote based on your custom requirements!
What standards and certifications does Mermar Inc follow?
- Mermar Electronics is ISO 9001:2015 and AS9100 Rev D Certified.
- We are also ITAR and EAR registered company.
- We have a team of experts who adheres strictly to the standards of IPC-A-610.
- In the prime business of PCB assembly, most of our assembly work is to class 3 of this standard.
Which technologies are you using for aerospace PCB manufacturing?
Mainly, we are using Surface Mount, Through Hole and Mixed Technology for aerospace or aviation PCB manufacturing!
Can the manufactured range of aerospace PCBs hold up in a harsh environment?
Yes, it must be withstanding harsh conditions; so, we manufacture aerospace PCB assemblies with durable materials.
KKPCB is a professional electronic solutions provider specializing in PCB design, fabrication, assembly, and testing for Flex, Rigid-Flex, RF/Microwave, HDI, rigid multilayer boards, and ATE test boards. We deliver end-to-end services including prototyping, component sourcing, SMT/THT assembly, functional testing, enclosure assembly, and final product packaging.
With our one-stop, in-house capabilities, KKPCB provides OEM and ODM solutions, ensuring fast turnaround, high quality, and cost-effective results for clients worldwide.